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Stephens' Dorade - A Seaworthy
Admiration
Here at the US SAILING office in Portsmouth, Rhode Island,
we are fortunate to be situated in the middle of an active waterfront
business community. Let alone the multiple marine businesses in the park, we
are surrounded by several well-known boatyards, including Hinckley Yachts,
New England Boatworks, Hunt Yachts, McMillan Yachts, and Loughborough Marine
Interests.
With spring slowly making its way into New England, our staff can take a
stroll through the area and be inspired by the hustle & bustle that comes
with everything going on at boatyards filled with boats being prepared for
the summer sailing season. Everywhere we look, a boat is being brought back
to life. Since last November, the staff has seen a giant undertaking happening around
the corner from our office: a group of workers are up on staging, surrounded
by power and hand tools, each in their designated spot, working on an old
wooden boat. Ed Van Keuren and Peter Cassidy of Buzzard’s Bay Yacht Services
and Jim Titus of Mount Hope Boat Works are the two companies working
together to rebuild a masterpiece. Apparently, the masterpiece is not only
expected to float this summer, but will actually also sail multiple
regattas.
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Dorade ©
Mystic Seaport, Rosenfeld Collection, Mystic, CT |
Many readers out there may actually recognize the boat's
name: Dorade. A 52’ yawl designed by Sparkman and Stephens in 1929
and built by the Minneford Yacht Yard in City Island, NY, this sailboat has
quite the history. Dorade's first owner was Roderick Stephens Sr.,
father of the famed boat-designer Olin Stephens who was just a mere 21 years
old at the time. Olin designed this boat without any formal naval
architectural education. Dorade carried the first air vents “dorades”
invented by Roderick Sr.
Dorade is one of the first boats of her size that was built for ocean
racing using the method of steam bending. Steam bending was used to decrease
weight in the hull that could be used instead at the keel, allowing for
increased speed.
After Dorade's first launch so many years ago, she went on to have a
very successful racing history. In her first five years, she won the
Transatlantic race, two Fastnet races off of England, and the Transpac race
crossing the Pacific. Olin Stephens himself skippered the famed 1931
Transatlantic race crewed by his brother Rod, father Roderick, and friends.
Dorade won the race with a four-day margin on corrected time while
none of the crew had sailed across the Atlantic prior to the race. This
coming Friday, Olin will celebrate his 99th birthday and his age hasn't
stopped him from keeping an eye on the progress of this restoration. The
guys working on Dorade describe Olin dashing up his custom-made
ladder and meandering his way into the boat's belly to inspect the
framework.
The
process of the restoration is well thought-out and planned, says restorer Ed
Van Keuren. The first step required careful cataloging of the interior. Many
pictures were taken, measurements documented and diagrams drawn. Then, some
planking needed to be removed in order to get access to the frames that
needed replacing. The deck is in great shape so all the frame replacement
needed to be done from the bottom up: 35 pairs of frames were replaced using
the steam bending process. To keep the shape of the boat intact during the
process, every other frame is removed and replaced and workers then return
to the remaining frames to be replaced and completing the process all over
again.
The wood for the new frames was milled and then steamed in a home-made
steaming box in which water is heated with propane gas. When the wood
becomes pliable it is taken out of the box and bent onto a table with a jig
bracing system. Each frame is fit into the boat using hammers, hydraulic
jacks and clamps. Once in place, the frames are fastened with screws, bolts
and rivets. Over 3,000 bronze fasteners have been installed during the
restoration.
Over the years, an engine had been installed for convenience. The present
owner prefers to have Dorade in her original design, which means no
engine. The restoration crew has filled the propeller aperture with wood and
the area will be faired and painted, bringing back her original rudder
design. Dorade's first summer regatta - the Eggemoggin Reach Regatta - is
just a few months away, and if the wind does not fill in to make the trip
from Rhode Island to Castine, Maine, Dorade's 33' rib inflatable
tender will tow her to make sure she'll be there in time.
But before that can happen, the team of restorers still has quite a bit of
hard work ahead: the cabin sole needs to be put back in the boat with
matching bulkheads, followed by the reinstallation of the interior.
Completing the planking of the sides of the hull will require caulking the
seams with cotton by hand and filling with seam compound. The hull will then
be faired before she gets a few bold coats of white awl grip paint. When we
all see her on the water this summer, the white paint will hide all of the
intricate details that went into bringing her back to being the strong hull
she was back in 1929.
Systems will also be replaced, including batteries, pumps, tanks, plumbing,
wiring, and electronics. After that, final touches of bright work and
cosmetics will be completed. Everyone who has been dedicating so much time
and effort into the restoration of this historical boat is looking forward
to the day they put her in the water, ensure she is water-tight, and admire
her as she sits properly on her lines.
The restoration of Dorade is not the only major project down here.
The ongoing whir of tools coming from all the corners of these boatyards is
non-stop. It's exciting to see these passionate workers who are not only
interested in the hands-on work of restoring boats, but also in learning the
history and life of the boat, and then sailing with or against such
masterpieces in present day summer after summer. Wooden boat restoration is
a living history.
This article was written for US SAILING by Alison Howard.
Photos of
today's Dorade also by Alison Howard. |